Recent developments in graphene based metal matrix composite coatings for corrosion protection application: A review

Authors

  • Ahmed Khalid Hussain School of Mechanical EngineeringUniversiti Teknologi Malaysia
  • Uday M. Basheer Al Naib School of Mechanical EngineeringUniversiti Teknologi Malaysia https://orcid.org/0000-0002-5471-934X

Keywords:

Graphene, Graphene oxide, Metallic coatings, Corrosion, Electrochemical

Abstract

Metallic coatings are considered as an important material which is utilized in a variety of protective applications due to its lightweight, tough and chemical resistive surface. Rising industrial demands for high performing coatings led the researchers to improve the properties of conventional metallic coatings for corrosion protection and other applications. Graphene based metal matrix composite coatings is a widely studied subject nowadays on account of its ability to protect metal substrates against deterioration in the corrosive environment. The addition of graphene as nanofillers into the metal matrix not only improves corrosion performance but also mechanical and tribological properties. In this present review, the effect of incorporation of graphene as reinforcement on corrosion behaviour of different metal matrix coatings when applied on different metal substrates has been presented. Electrochemical codeposition is used as main technique to deposit these composite coatings as thin film on metal surfaces. Major issues related to graphene nanosheets agglomeration, graphene-matrix interactions and controlling of electrodeposition process parameters are also discussed in detail.

Downloads

Download data is not yet available.

References

P. Nguyen-Tri, T. A. Nguyen, P. Carriere, and C. Ngo Xuan, “Nanocomposite Coatings: Preparation, Characterization, Properties, and Applications,” International Journal of Corrosion, vol. 2018, pp. 1-19, 2018.

C. Low, R. Wills, and F. Walsh, “Electrodeposition of composite coatings containing nanoparticles in a metal deposit,” Surface and Coatings Technology, vol. 201, no. 1-2, pp. 371-383, 2006.

T. G. Rezende, D. V. Cesar, D. C. do Lago, and L. F. Senna, “A review of Corrosion Resistance Nanocomposite Coatings,” in Electrodeposition of Composite Materials: IntechOpen, 2016.

F. Walsh and C. Ponce de Leon, “A review of the electrodeposition of metal matrix composite coatings by inclusion of particles in a metal layer: an established and diversifying technology,” Transactions of the IMF, vol. 92, no. 2, pp. 83-98, 2014.

W. He, L. Zhu, H. Chen, H. Nan, W. Li, H. Liu, and Y. Wang, “Electrophoretic deposition of graphene oxide as a corrosion inhibitor for sintered NdFeB,” Applied Surface Science, vol. 279, pp. 416-423, 2013.

W. Zhang, S. Lee, K. L. McNear, T. F. Chung, S. Lee, K. Lee, S. A. Crist, T. L. Ratliff, Z. Zhong, Y. P. Chen, and C. Yang, “Use of graphene as protection film in biological environments,” Scientific reports, vol. 4, pp. 4097, 2014.

S. Li, G. Song, Q. Fu, and C. Pan, “Preparation of Cu-graphene coating via electroless plating for high mechanical property and corrosive resistance,” Journal of Alloys and Compounds, vol. 777, pp. 877-885, 2019.

S. Yin, C. Chen, X. Suo , and R. Lupo, “Novel cold spray for fabricating graphene-reinforced metal matrix composites,” Materials Letters, vol. 196, pp. 172-175, 2017.

A. Jana, E. Scheer, and S. Polarz, “Synthesis of graphene–transition metal oxide hybrid nanoparticles and their application in various fields,” Beilstein journal of nanotechnology, vol. 8, no. 1, pp. 688-714, 2017.

A. Hovestad and L. J. Janssen, “Electroplating of metal matrix composites by codeposition of suspended particles,” in Modern aspects of electrochemistry: Springer, pp. 475-532, 2005.

A. Hovestad and L. Janssen, “Electrochemical codeposition of inert particles in a metallic matrix,” Journal of Applied Electrochemistry, vol. 25, no. 6, pp. 519-527, 1995.

I. Gurrappa and L. Binder, “Electrodeposition of nanostructured coatings and their characterization-a review,” Science and Technology of Advanced Materials, vol. 9, no. 4, p. 043001, 2008.

A. K. Geim and K. S. Novoselov, “The rise of graphene,” Nature materials, vol. 6, no. 3, pp. 183, 2007.

X. Zhang, B. R. Rajaraman, H. Liu, and S. Ramakrishna, “Graphene's potential in materials science and engineering,” RSC Advances, vol. 4, no. 55, pp. 28987-29011, 2014.

M. Yi and Z. Shen, “A review on mechanical exfoliation for the scalable production of graphene,” Journal of Materials Chemistry A, vol. 3, no. 22, pp. 11700-11715, 2015.

N. Kirkland, T. Schiller, N. Medhekar, and N. Birbilis, “Exploring graphene as a corrosion protection barrier,” Corrosion Science, vol. 56, pp. 1-4, 2012.

M. A. Krishnan, K. S. Aneja, A. Shaikh, S. Bohm, K. Sarkar, H. L. M. Bohmb, and V. S. Raja “Graphene-based anticorrosive coatings for copper,” RSC Advances, vol. 8, no. 1, pp. 499-507, 2018.

A. S. Pavan and S. R. Ramanan, “A study on corrosion resistant graphene films on low alloy steel,” Applied Nanoscience, vol. 6, no. 8, pp. 1175-1181, 2016.

A. Krishnamurthy, G. Venkataramana, R. Mukherjee, Z. Chen, W. Ren, H-M. Cheng, and N. Koratkar, “Passivation of microbial corrosion using a graphene coating,” Carbon, vol. 56, pp. 45-49, 2013.

A. Ambrosi and M. Pumera, “The structural stability of graphene anticorrosion coating materials is compromised at low potentials,” Chemistry-A European Journal, vol. 21, no. 21, pp. 7896-7901, 2015.

F. Presuel-Moreno, M. Jakab, N. Tailleart, M. Goldman, and J. Scully, “Corrosion-resistant metallic coatings,” Materials today, vol. 11, no. 10, pp. 14-23, 2008.

S. Ramalingam, V. Muralidharan, and A. Subramania, “Electrodeposition and characterisation of Cu–CeO2 nanocomposite coatings,” Surface Engineering, vol. 29, no. 7, pp. 511-515, 2013.

A. Mathiazhagan and R. Joseph, “Nanotechnology-a New prospective in organic coating-review,” International Journal of Chemical Engineering and Applications, vol. 2, no. 4, pp. 225, 2011.

A. Olad and H. Rasouli, “Enhanced corrosion protective coating based on conducting polyaniline/ zinc nanocomposite,” Journal of applied polymer science, vol. 115, no. 4, pp. 2221-2227, 2010.

A. R. Boccaccini, J. Cho, J. A. Roether, B. J. Thomas, E. J. Minay, and M. S. Shaffer, “Electrophoretic deposition of carbon nanotubes,” Carbon, vol. 44, no. 15, pp. 3149- 3160, 2006.

A. Chavez-Valdez, M. S. Shaffer, and A. R. Boccaccini, “Applications of graphene electrophoretic deposition. A review,” The Journal of Physical Chemistry B, vol. 117, no. 6, pp. 1502-1515, 2012.

S. Lajevardi and T. Shahrabi, “Effects of pulse electrodeposition parameters on the properties of Ni–TiO2 nanocomposite coatings,” Applied Surface Science, vol. 256, no. 22, pp. 6775- 6781, 2010.

M. Chandrasekar and M. Pushpavanam, “Pulse and pulse reverse plating—Conceptual, advantages and applications,” Electrochimica Acta, vol. 53, no. 8, pp. 3313-3322, 2008.

J. Lv, L. Tongxiang, and W. Chen, “The effects of molybdenum and reduced graphene oxide on corrosion resistance of amorphous nickel– phosphorus as bipolar plates in PEMFC environment,” International Journal of Hydrogen Energy, vol. 41, no. 23, pp. 9738- 9745, 2016.

C. Qiu, D. Liu, K. Jin, L. Fang, and T. Sha, “Corrosion resistance and micro-tribological properties of nickel hydroxide-graphene oxide composite coating,” Diamond and Related Materials, vol. 76, pp. 150-156, 2017.

C. Kerr, D. Barker, F. Walsh, and J. Archer, “The electrodeposition of composite coatings based on metal matrix-included particle deposits,” Transactions of the IMF, vol. 78, no. 5, pp. 171-178, 2000.

B. Szeptycka, A. Gajewska-Midzialek, and T. Babul, “Electrodeposition and corrosion resistance of Ni-graphene composite coatings,” Journal of Materials Engineering and Performance, vol. 25, no. 8, pp. 3134-3138, 2016.

A. Jabbar, G. Yasin, W. Q. Khan, M. Y. Anwar, R. M. Korai, M. N. Nizamb, and G. Muhyodinb “Electrochemical deposition of nickel graphene composite coatings: effect of deposition temperature on its surface morphology and corrosion resistance,” RSC Advances, vol. 7, no. 49, pp. 31100-31109, 2017.

A. Seza, H. Jafarian, M. Hasheminiasari, and M. Aliofkhazraei, “Effect of duty cycle on corrosion resistance and mechanical properties of tertiary Al2O3/Y2O3/graphene pulsed electrodeposited Ni-based nano-composite,” Procedia Materials Science, vol. 11, pp. 576- 582, 2015.

Q. Y. Yu, Y. X. Zhang, Z. Z. Liu, Z. X. Zeng, X. D. Wu, and Q. J. Xue, “Effect of N2H4 on Electrodeposition of Ni-Graphene Composite Coatings and their Corrosion Resistance Property,” Materials Science Forum, 2015, vol. 816: Trans Tech Publ, pp. 192-199.

S. Ding, T. Xiang, C. Li, S. Zheng, J. Wang, M. Zhang, C. Dong, and W. Chan, “Fabrication of self-cleaning super-hydrophobic nickel/graphene hybrid film with improved corrosion resistance on mild steel,” Materials & Design, vol. 117, pp. 280-288, 2017.

J. Chen, G. Yu, B. Hu, Z. Liu, L. Ye, and Z. Wang, “A zinc transition layer in electroless nickel plating,” Surface and Coatings Technology, vol. 201, no. 3-4, pp. 686-690, 2006.

M. P. Kumar, M. P. Singh, and C. Srivastava, “Electrochemical behavior of Zn–graphene composite coatings,” RSC Advances, vol. 5, no. 32, pp. 25603-25608, 2015.

R. Li, J. Liang, Y. Hou, and Q. Chu, “Enhanced corrosion performance of Zn coating by incorporating graphene oxide electrodeposited from deep eutectic solvent,” RSC Advances, vol. 5, no. 75, pp. 60698-60707, 2015.

R. Berlia, M. P. Kumar, and C. Srivastava, “Electrochemical behavior of Sn–graphene composite coating,” RSC Advances, vol. 5, no. 87, pp. 71413-71418, 2015.

L. Yang, Y. Wan, Z. Qin, Q. Xu, and Y. Min, “Fabrication and corrosion resistance of a graphene-tin oxide composite film on aluminium alloy 6061,” Corrosion Science, vol. 130, pp. 85-94, 2018.

C. Liu, F. Su, and J. Liang, “Producing cobalt– graphene composite coating by pulse electrodeposition with excellent wear and corrosion resistance,” Applied Surface Science, vol. 351, pp. 889-896, 2015.

M. Rekha, M. P. Kumar, and C. Srivastava, “Electrochemical behaviour of chromium– graphene composite coating,” RSC Advances, vol. 6, no. 67, pp. 62083-62090, 2016.

C. P. Kumar, T. Venkatesha, and R. Shabadi, “Preparation and corrosion behavior of Ni and Ni–graphene composite coatings,” Materials Research Bulletin, vol. 48, no. 4, pp. 1477- 1483, 2013.

Y. Raghupathy, A. Kamboj, M. Rekha, N. N. Rao, and C. Srivastava, “Copper-graphene oxide composite coatings for corrosion protection of mild steel in 3.5% NaCl,” Thin Solid Films, vol. 636, pp. 107-115, 2017.

M. Rekha, A. Kamboj, and C. Srivastava, “Electrochemical behaviour of SnZn-graphene oxide composite coatings,” Thin Solid Films, vol. 636, pp. 593-601, 2017.

M. Rekha, A. Kamboj, and C. Srivastava, “Electrochemical behavior of SnNi-graphene oxide composite coatings,” Thin Solid Films, vol. 653, pp. 82-92, 2018.

Y. Fan, Y. He, P. Luo, T. Shi, and X. Chen, “Pulse current electrodeposition and properties of Ni-W-GO composite coatings,” Journal of The Electrochemical Society, vol. 163, no. 3, pp. D68-D73, 2016.

Y.-L. Kuo and K.-H. Chang, “Atmospheric pressure plasma enhanced chemical vapor deposition of SiOx films for improved corrosion resistant properties of AZ31 magnesium alloys,” Surface and Coatings Technology, vol. 283, pp. 194-200, 2015.

M. P. Neupane, S. Lee, J. Kang, I. S. Park, T. S. Bae, and M. H. Lee, “Surface characterization and corrosion behavior of silanized magnesium coated with graphene for biomedical application,” Materials Chemistry and Physics, vol. 163, pp. 229-235, 2015.

H. Bakhsheshi-Rad, E. Hamzah, M. KasiriAsgarani, S. N. Saud, F. Yaghoubidoust, and E. Akbari, “Structure, corrosion behavior, and antibacterial properties of nano-silica/graphene oxide coating on biodegradable magnesium alloy for biomedical applications,” Vacuum, vol. 131, pp. 106-110, 2016.

A. Marder, “The metallurgy of zinc-coated steel,” Progress in materials science, vol. 45, no. 3, pp. 191-271, 2000.

H. Jiménez, L. Gil, M. H. Staia, and E. S. Puchi-Cabrera, “Effect of deposition parameters on adhesion, hardness and wear resistance of Sn–Ni electrolytic coatings,” Surface and Coatings Technology, vol. 202, no. 10, pp. 2072-2079, 2008.

M. A. Karimi, “Corrosion resistance of nickelzinc/graphene composite coating on mild steel,” presented at the proceedings of Iser 89th International Conference, Berlin, 3rd-4th December, 2017.

H. Rahmani, M. Aliofkhazraei, and A. Karimzadeh, “Corrosion and wear properties of electrodeposited tertiary nanocomposite Zn– Ni (Alumina–Yittria–Geraphene) coating,” Surface Review and Letters, vol. 24, no. 5, pp. 1750066, 2017.

N. Raghavan, S. Thangavel, and G. Venugopal, “A short review on preparation of graphene from waste and bioprecursors,” Applied Materials Today, vol. 7, pp. 246-254, 2017.

C. Liu, K. Wang, S. Luo, Y. Tang, and L. Chen, “Direct electrodeposition of graphene enabling the one‐step synthesis of graphene–metal nanocomposite films,” Small, vol. 7, no. 9, pp. 1203-1206, 2011.

Downloads

Published

2019-09-30

How to Cite

[1]
A. K. . Hussain and U. M. B. . Al Naib, “Recent developments in graphene based metal matrix composite coatings for corrosion protection application: A review”, J Met Mater Miner, vol. 29, no. 3, Sep. 2019.

Issue

Section

Review Articles